Freedom 3000 Standard Option Descriptions


General Product Options

Modem-based Service Support
Includes a built-in high-speed modem and pre-loaded software for direct technical and software support from Conceptronic's service department. This package also
enables remote diagnostics and two-way direct file transfer using Conceptronic’s 24-hour customer support BBS. The customer is urged to install a dedicated, direct
telephone line at the machine installation location.

Spare Parts Kits
Spare parts and kits for new machines are quoted at the time the machine is quoted. Consult the Conceptronic Service Department for parts not included in the quote form, or replacement parts for any machine after it has been installed.

4 Zone Honeycomb Infrared Under Board Pre-heater (Not available on machines with optional X-Y Theta Table)
This option includes a 16 x 30 inch (406 x 762 mm) under-board, “honeycomb” infrared pre-heater with 4 independently controlled zones. Preheating reduces cycle time and board warp, which sometimes occurs when large PCB assemblies are locally heated during rework. The pre-heater has an opening in the center, which allows the standard Freedom bottom process heater to still be used.

Single Auxiliary Halogen Work Lamp
Includes single Sunnex 20 watt, halogen, goose-neck work lamp with a right angle swivel joint lamp-head. A switch on the mounting base provides on / off control.

Dual Auxiliary Halogen Work Lamps
Includes two Sunnex 20 watt, halogen, goose-neck work lamps with right angle swivel joint lamp-heads. A switch on the mounting base provides on / off control.

Manual Optics Train Control
Instead of having the optics train automatically move in and out, a manual version is available. This functions the same as the Freedom 2000.

Printer Port
A printer cable and mounting plate are supplied to provide an easy connection point at the rear of the machine for a printer.

Freedom 2000 Adjustable Bottom Heater
The standard Freedom 3000 comes with a fixed heater and adjustable board supports. For reworking connectors, an available bottom nozzle can be used. For this purpose, the Freedom 2000 style bottom heater / board support assembly can be installed instead of the standard Freedom 3000 bottom heater / board support assembly. The height adjustment remains forward facing.



Table and Heater Head Options

Compact X-Y Table
This is a smaller version of the standard XY table with theta adjustment in the heater head. This version is smaller in the “Y” direction to make the X-Y table more
ergonomic when working with small circuit boards. Board handling capacity is reduced to 20 inches x 12 inches (51 cm x 30 cm).

X-Y Rack and Pinion Fine Adjust
Fine pitch gear racks run the length of both the X and Y-Axes of the table. A pivoting pinion shaft is lifted above the rack to rapidly position the table, then lowered to
mesh with rack. Friction in the pinion shaft holds the table in position. Fine adjustments can be made by rotating a knob on the end of the pinion shaft. This option
allows simple, one-handed rapid/fine table positioning for component alignment.

Custom X-Y, Theta Table
This is a high mass XY table that pivots on its base to provide Theta adjustment. It will hold boards up to 8 X 8 inches(20 x 20 cm). Theta adjustment is built into the table, instead of the heater head. It is recommended for small boards, which do not require the use of the pre-heater option. A pre-heater cannot be installed with this table.

Floating Head Control
This option provides a low friction air cylinder counter-balance for the Freedom 3000 heater head. A regulator provides adjustment of the pressure in the cylinder limiting the component placement force.



Vision System Options

2X Magnification Lens Adapter (Use with fixed mirror and zoom lens only)
This option doubles the standard optical magnification of the Freedom 2000. It is recommended primarily for working with small components, especially flip chip, TAB and fine pitch components. Ideal working component size is reduced from the standard 0.5 - 2.0 inch (6-50 mm) to 0.25 - 1.0 inch (3-25 mm).

Enhanced Fiber Optic Lighting
Proprietary, double light-pipe fiber optic lighting replaces the standard single light-pipe system. Fiber optic bundles transmitting light to the pipes are also doubled in size. The result is even brighter, more uniform lighting than the standard system. This option is recommended when high-magnification eyepieces are to be used with the Stereo Microscope Optics Package or when the 2X Magnification Lens Adapter is used with the standard lens system.

Premium Optics Package (use with fixed mirror only)
Premium Leica brand lens carrier replaces the standard zoom lens. This provides five discreet magnification steps, and a sharper image with less glare and better edge definition than the standard system.

Stereo Microscope Optics Package (use with fixed mirror only)
This option includes the Leica lens system from the Premium Optics Package, as well as a Binocular Stereo Microscope Head, which allows direct viewing of the board/component image through interchangeable eyepieces. This option includes one set of 10X Eyepieces, which allow viewing of the entire maximum component size of 2-inch (51 mm). The high-resolution video camera image works in conjunction with the binocular microscope to provide a through microscope video image. Higher magnification eyepieces are available separately.

16X Eyepiece Set
Two Leica interchangeable, 16X eyepieces are provided for use with the Stereo Microscope Optics Package. These are ideal for most “TAB” and “Ultra-fine pitch” applications. (Maximum working component size is reduced as magnification increases.)

25X Eyepiece Set
Two Leica interchangeable, 25X eyepieces are provided for use with the Stereo Microscope Optics Package. These are ideal for most “flip-chip” and “Micro-BGA” applications. The Enhanced Fiber Optic Lighting option is recommended for use with this option. (Maximum working component size is reduced as magnification increases).

40X Eyepiece Set
Two Leica interchangeable, 40X eyepieces are provided for use with the Stereo Microscope Optics Package. The Enhanced Fiber Optic Lighting option is recommended for use with this option. (Maximum working component size is reduced as magnification increases).

2X Video Adapter (use with Premium or Microscope Optics options only)
This option is an additional, two-piece adapter, which can be used with the Premium or Microscope Optics option to double the size of the camera image displayed on the computer monitor.

Split Mirror
A special mirror assembly splits the optical path allowing the user to zoom in on the corners of large, fine-pitch devices to simplify alignment. This option is not recommended for use with the 2X-magnification lens adapter, premium optics, or microscope optics options.



Tooling Options

Nozzles
These are nozzles that have been designed for most of the common components currently being used in the industry.

Nozzle kits
Three kits of BGA style nozzles exist. The "Standard" kit can be used as the ‘included’ nozzles with a new machine or ordered separately. Kits “A” and “B” offer value pricing by ordering as a kit. The kits are as follows (includes one each):
"Standard" kit:
1000413-03 11mm SQ
1000413-07 19mm SQ
1000413-11 27mm SQ
1000413-15 35mm SQ
Kit “A” includes the "Standard" kit plus:
1000413-05 15mm SQ
1000413-09 23mm SQ
1000413-13 31mm SQ
1000413-17 40mm SQ
Kit “B” includes kit “A” plus:
1000413-01 7mm SQ
1000413-19 45mm SQ

Special Application Nozzles
These nozzles have been custom designed for specific customer requirements. This type of nozzle is not stocked in inventory.

Custom Nozzles
Custom nozzles can be made for specific customer requirements. Price and delivery for these types of nozzles will be quoted after the customer has submitted a component and component drawing for engineering review.

Custom Component Pick-Up Nests
A universal component pick-up nest is provided with the Freedom 3000. Custom component pick-up nests can be made for specialized or delicate component handling. Price and delivery for Custom component pick-up nests will be quoted after the customer has submitted a component and component drawing for engineering review.



International/Safety Options

CE Certification [1]
This option covers the additional cost of safety features required to comply with CE requirements in the European community.

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NOTES:
[1] Required for CE machines, destined for European Countries
[2] Required for machines destined for Japan

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